Denso Manufacturing of Michigan is seeking a Process Engineer for its Battle Creek location.
Duties and responsibilitiesResponsible for new production introduction in the core and final assembly areas including:
• Process Design (Failure Mode Analysis, Line Balancing, etc.), Equipment/Jig Specification, Justification, Installation, Testing, and Buyoff, Process Validation & Capability, EPIQS Process Documentation (PFMEA, Process Flow, Control Plan, QA-Net). Presentations for key NPI meetings (G-ESC milestone meetings), Coordination support for production trials, Prototype development, Process Support (from Design Reviews at prototype through ESC), Capacity and feasibility studies, Support PE chairperson for G-ESC milestones 6&7, Facilitate design review process with QANET and Kaizen teams -- incorporate current process limitations into new product designs.
• Support HVAC Engineering G&O (HVAC assembly, heater core and evaporator processes): Leak and Scrap root cause analysis, Machine production ratio improvement projects, DLI reduction projects, Quality, Safety, and Environmental Improvement. Field claim root cause analysis, Basic tooling and machine design.
• Manage projects from concept through completion: Show payback and achieve executive approval for proposals considering safety, quality, cost and delivery. Consider process flow, labor balance (DLI), and cost per piece impact as part of decision matrix. Work with Machine Design, Production Engineering and management to plan new equipment. Lead planning and actual install events, Support Equipment Training, Line-off, and document buy-off condition incorporating Ergo, Safety, and Spare Parts. Understand machine operation and making suggestions to improve machine operation ratios, net operator time, and product flow. Using associate safety, product quality, TPS, and piece price as primary drivers. Prepare and present materials that explain background, concern, current condition, and countermeasure as requested. Display quick action, clear communication, and high level of professionalism. Communicate between support departments for open items. (Design, Quality, Production Control, Production, Business Planning, Purchasing, etc.). Provide G&O and Budget input
Desired Skills and ExperienceMinimum qualifications • Bachelors degree in Engineering
Required knowledge, skills and abilitiesExcellent self-management and project management skills (ability to manage numerous projects simultaneously).
Ability to work in a team environment.
Willingness to work overtime when required.
Highly capable in the use of Microsoft Office Applications.
Strong analytical and problem solving skills, time management and organization skills.
Excellent oral and written communication skills, highly motivated and technically competent, innovative problem solver that incorporates the plan, do, check, action methods.
Ability to negotiate and prioritize, ability to multitask, willingness to travel (to support other group Denso companies, customers, suppliers, etc.)
PreferencesExperience justifying and receiving approval of large capital expenditures, Knowledge in CAD software (AutoCAD and Solidworks), A proactive person who will seek out and implement additional tasks that will add value to DMMI, Heat Exchange Process Experience, HVAC Final Assembly Process Experience, Understanding of the DNA System (QANET).
Ability to read and understand G,D,&T, Understanding of customer expectations (process documentation, quality standards, etc...), Minimum of 3 years experience in project leadership, Minimum of 3 years experience in Production/Process Engineering or related area.
PFMEA & CONTROL PLAN Training, TS16949 Standards Training or Experience, Willingness to relocate (Ex-Pat positions), Understanding of the Global Early Stage Control System (G-ESC)
About DensoDENSO is a global leader in the automotive industry, producing advanced technology systems and components for nearly every major motor vehicle manufacturer in the world.
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